Foam Tool Tray Inserts for Dental Equipment
Cradle and protect your equipment with a custom foam insert. Whether you need to secure items during transport, wish to showcase them on sales calls, or simply keep them safe during storage, we can design and precisely cut an insert to fit your needs. We don’t do cookie cutter. Every FUSH Cases insert is as individual as the items it holds. That is why so many customers rely on us to create custom foam inserts for all types of cases for all kinds of things. The tool tray inserts below are just one example of our foam cutting capabilities.
Foam Cutting Challenge
Our client, a dental surgical tool and implant manufacturer, wished to create travel kits for trade shows and industry conferences. We were charged with the task of conserving space within the kit, as well as designing and crafting a removable tray for added flexibility and ease of access that would fit a Pelican 1630 case. The fragile components consisted of expensive, high-quality, precision equipment for dental implants and bone reconstruction.
Our Design Process
The FUSH Cases goal is to create an insert that precisely fits the items it is intended to hold. The best way to craft a secure fit is to have the case components in hand. So, the client sent the parts to our facility, where our team of fabrication and design professionals took accurate measurements and photographs of each tray item. Once this phase was complete, state-of-the-art drawing software was used to design cavities for the two inserts.
Cutting the Foam
Based on our years of industry knowledge and experience, we selected the most appropriate foam for the project – 1.7 black polyethylene foam. This non-abrasive material will provide superior dust-free cushioning for the high-tech case components. The designs were then precisely etched into the foam using a water jet cutting machine.
The Finished Foam Inserts
We sent prototypes of the inserts to the client for review. They were approved and quickly produced. Its sales team can now safely transport, organize, and promote this fragile merchandise. The client was extremely pleased with the end result and took the time to express their appreciation:
“I just want to reach out to you and say how impressed my team and I are with the five cases you designed and prepared for us. They are impressively durable and they worked well for shipping. Thank you so much for all of your hard work and excellent communication throughout the process.”
If you need a custom foam insert for a case, give us a call. As a full-service foam fabricator, our facility is always fully stocked with foam in a variety of colors, densities and composition – so we can ensure short lead times.