Cases with Custom Cut Foam Inserts Provide Ultimate Protection

Your One-Stop Shop for Protective Case Solutions

Many case companies outsource their custom foam cutting. We don’t. While FUSH Cases is our name, we provide much more than cases. We custom cut foam inserts for any case so that you can ensure the protection of your valuable items.

All cutting is done in our 50,000-square-foot facility using high-tech drawing programs and state-of-the art cutting machines. Whether you are looking to purchase a single case for your computer or hundreds of cases to house your company products, we help you select the right case and foam for your items. We then design and custom cut the foam inserts to keep them safe and secure.

A Variety of Foam Always in Stock

As a foam fabricator, our facility is always fully stocked with foam in a variety of colors, densities and composition – so we can ensure short lead times. Our core foams include:

Polyethylene Foam

This “go-to” foam for most carrying case insert projects offers superior cushioning protection, vibration dampening and shock absorption. It is non-abrasive, dust-free, and chemical and water resistant.

Cross Linked Polyethylene Foam

Strong, shock absorbing, and impervious to mildew/mold/rot/bacteria, Cross Linked Polyethylene Foam is an excellent packing material. This smooth, extremely fine-celled foam not only resists chemicals, it is nontoxic and contains no CFCs, HCFCs, or hydrocarbon blowing agents.

Polyurethane Foam

Versatile, lightweight and shock absorbing, polyurethane foam is abrasion and mildew resistant. This material is often chosen for use in consumer products, household applications, and fragile items.

Advanced Cutting Capabilities

While it is always better to work with the actual items, with our sophisticated drawing programs, we can also craft custom foam inserts from DXF files, computer drawings, specs, photographs – even sketches with measurements. We also utilize a computer controlled CNC water jet cutting machine to allow for quick cutting of even the most intricate designs with precision.

Experienced and Knowledgeable Team

The FUSH Cases team will guide you through the process of designing a custom protective case. We help you select the best case and foam for your items based on performance, durability, cost and aesthetics.

Additional Services

  • Automatic Die Cutting
  • CNC Abrasive FastWire Cutting
  • Convoluting
  • Horizontal and Vertical Saw Cutting
  • Hot Air Heat Fusing
  • Hot Melt Adhesive Lamination
  • Packaging Design
  • Laminator
  • Pressure Sensitive Adhesive (PSA) Laminating
  • Roll Slitter (Baloney Slicer)
  • Foam Skiver / Plank Splitter

Call us to get started on a case with custom-cut foam inserts!

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